Equipment Profile:
XY-NC5/PT6024 automatic strengthening production line is the fifth generation of automatic lens strengthening production line which has been improved twice on XY-NC3 model. Mainly for some flat lenses and other products surface film and hard treatment. According to customer needs to improve and optimize again, so that the equipment performance is more stable and reliable. Because the system adopts intelligent Chinese operation interface and fault warning function, you can easily operate and maintain the machine in a short time.
1.the control system is composed of the service driver, frequency converter, programmable controller (PLC), "10.1" TFT HD touch screen. With fault inquiry, sound and light alarm display, data encryption independent adjustable and other functions. Temperature control with PID intelligent block temperature control, high performance long life stainless steel electric heat pipe hot air circulation heating, safe and reliable. The main interface dynamic display, fault display, alarm query function, all digital setting, temperature sub-partition control, equipped with a number of observation Windows, can check the quality problems of products in the strengthening process at any time.
2.the transmission part adopts two-way chain transmission, frequency conversion stepless speed regulation; Cleaning lifting part of the triangle plate installation of three sprockets and chain skillfully combined to form the up and down lifting mode, inching, cutting water elevator using variable frequency stepless speed regulation; Lens cleaning after multi-groove ultrasonic cleaning, automatic drying, cooling transfer to the strengthening tank, drying and curing to complete the product strengthening process; The enhanced lifting adopts servo motor to control the multi-stage slow pulling up of the lifting module. Two independent strengthening tanks can be strengthened after IPA, or strengthen two different materials (one tank puts PC strong liquid, the other tank puts PMMA strong liquid), the system freely switches the strengthening tank, the cleaning adopts circulation filtration heating device, independent circulation filtration tank. No need to frequently change the water source and filtration system, energy saving and environmental protection.
3.the strengthening line can strengthen AC, PC two different materials of the lens, the line does not contain curing oven part, the product needs to be dried and cured after the line, can be thermal curing or UV light solidification, easy to use to adapt to different hardening liquid.
Using Range :
Surface coating and hardening for PMMA, PC, ABS, PP and other plastic products, such as optical lens, magnifying lens, cosmetic mirror, jewelry, buttons, lighting switch panel, lights, camera ball cover, rearview lens, protective helmets and masks, mobile phone screen, car logos, car lights, and instrument panel etc.
Technological Process:
Loading → Ultrasonic cleaning agent rough washing → Ultrasonic precision washing → Rinsing → Ultrasonic rinsing → Ultrasonic precision washing → ID water cutting → Drying → Cooling → IPA (ethanol soaking cleaning) → Strengthening → Pre drying → Natural cooling → Unloading
Dimension | L9750×W2250×H2200mm (the height does not include the positions of the bower and transmission machinery could be customized) | |
Production Capacity | 240 pieces/hour (8640 for wafer) with total 119 rods ×4 hangs | |
Max. Processing Size of Work Piece | 100×150mm(product dimension) | |
Production Equipment | Strengthening cleaning devices | 5 sets of independent ultrasonic cleanings: 2 set of strengthening ultrasonic, all having filter device |
Ultrasonic parameter | Frequency: 28KHz 220v; power: 2880w×7 sets | |
Filter system | 0.37kw 380v magnetic pump. Stainless steel filter. 4 sets of cleaning, 2 set of strengthening(magnetic pump) | |
Cleaning strengthening lifting system | Mechanical arm lifting structure of synchronous belt module, servo drive motor, power 220v 0.4KW ×5 sets; linear speed: 0-1000mm/min(adjustable) | |
Transmission system | 750W variable frequency motor, 12A two-way precise roller chain synchronous transmission; Linear speed: 0-2000mm/min (adjustable) with 32000mm×2=64000mm as the length of chain. | |
Cooling system | Equip Strengthening Room with 3 air cooling devices, 1 professional industrial air conditioner; cooling system of strengthening liquid: 1.5 sets (1.102KW 220V); one industrial chiller(with a circulating pump whose power is 0.37KW 220V)×2 sets | |
Parameter in Cleaning & drying area | Cleaning and heating ( 4 slots in total): 37 KW 380 V; cleaning and dr ying: 3 . 0 KW 380 V( 4 . 5 KW×3 sets) strengthening & pre- baking, solidification area: 3 . 0 KW 380 V | |
Power | 88KW 380V ( actual power consumption:31.0KW/h) | |
Controlling System | Using centralized control system with servo motor, programmable controller (PLC), high-resolution color LCD touch screen (HMI), temperature control section and video monitoring system. It has those protective functions of default checking, sound & light alarm, cleaning, strengthening lifting and transmission chain speed in a way that the time is adjustable and any overheating, losing, over loading, anti-drop protection of strengthening products will be detected by infrared ray. Besides, cumulative counting, current display, line speed display, and other various kinds of protective functions will also be used so that the machine could automatically solve any defaults occurring by showing the reasons and eliminating methods in time. |